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Making keys for old lever padlocks

PostPosted: Sat Mar 21, 2020 9:21 am
by candado3
I have been trying to make keys for some old lever padlocks that I have acquired over the past number of years that use flat steel keys.
I am trying to make the key blanks from flat plate material.
I have tried to impression some keys from various materials including brass plate, stainless steel, heavy brick strapping and various other steel but all have proven to be unsatisfactory as they bend or break too easily.
I need help in obtaining material that is strong enough to withstand the twisting and jiggling when I try to impression the blank.
Do any of you have any suggestions as to the best material to use and a source for this.
I live in Canada so a Canadian source would be preferable but any source will do.
Thanks in advance.

Re: Making keys for old lever padlocks

PostPosted: Sat Mar 21, 2020 9:35 am
by MartinHewitt
You should try diamond sheets.

Earnestly, if you find stainless steel to soft and break it then it is not the material, which is the problem.

Re: Making keys for old lever padlocks

PostPosted: Sat Mar 21, 2020 6:37 pm
by safecracker33
Are you smoking the keyblanks with a candle or lighter flame or trying to get them to mark just on the blank themselves, you shouldn't need any real force marking a smoked blank.

Re: Making keys for old lever padlocks

PostPosted: Sun Mar 22, 2020 5:35 am
by SafecrackinSammmy
When impressioning, you will normally get the best results when your blank material is equal or slightly softer in hardness than the tumblers. This allows the tumblers to mark the blank versus the blank mark the tumblers. As has been said, smoke the blank or mark it with a sharpie frequently to enhance the marks. Use much less force and take your time.

Try different types of lighting and magnification to see what makes the marks easiest to see.

Re: Making keys for old lever padlocks

PostPosted: Sun Mar 22, 2020 9:15 am
by candado3
Thanks for the replies.
I have been using a sharpie, a good light source, and magnification but still have a problem esp in the narrower neck area which tends to bend when I try to jiggle the homemade key blank.
Maybe it's just that my eyes are not as good as they used to be and I'm using too much force to try to compensate.
The blanks are definitely much softer than the original keys that I have for other locks.