Field & Stream gun safe (by Stack-on) direct entry
So we had this gun safe sitting in the warehouse at work for the past few months because the combination that came with it was wrong, and the combo we got from Stack-on based on the serial number was still wrong, so nobody could open it, and therefore we obviously couldn't sell it... It normally retails for $399, so when I talked my manager into parting with it (letting me take it out of the way) for $50, we were both happy, and I had a new practice lock and a potentially usable safe once I managed to open it. Truthfully, I would never pay the asking retail price for one of these anyway, cuz they're pretty much junk, imho, but for what I paid I feel like I got a decent deal in the end even if just for the lock and the experience.
I learned a lot with this one -- mostly about the stupidity of assumptions, as I started with a few of them (and proved them all wrong):
1) Cheap Chinese direct-entry lock, should be cake even if it is my first time (and certainly couldn't be harder than the S&G 6741, right?)...
2) The other stack-on locks I've seen had plastic wheels with false gates only on wheel 3
3) If graphs show some good looking numbers, you can save time by trying combinations of those numbers instead of keeping on the path
In hindsight, I think 1 was true, but the other two negated that anyway. There will be a lot of 'in hindsight...' references throughout this post, so please forgive me in advance for being annoying with that word.
So I got myself a dial indicator with a magnetic base and proceeded to rig up to measure handle movement. That actually worked quite nicely, for the most part, tho I had a lot of trouble getting consistent readings... I was never really quite sure if the magnet was slipping, if there was something slipping in the dial or flex in the locking mechanism, or if I had just gone too long without a break, but whenever I measured a spot and then went back and re-measured, I'd be off by a bit. So I measured a lot of things two or three times. Ultimately, even tho there was some variation the peaks and valleys still ended up in the same place, and it all worked out anyway, but that's why in my graphs you'll see some extra dots and dots crossed out here and there.
Here's my rig... magnetic base on the dial indicator overlaps the door on purpose, to keep the door from wobbling. Used a small woodworking clamp to hang a counter-weight for even pressure (I knew I'd find a good use for a Master padlock), and also provided an easy lever to ease that pressure. My dial indicator measures in .001" increments, so when you see whole numbers on my graphs they're actually thousandths of an inch.
Started out graphing AWR, since this is a R-L-R combination I figured that would be more appropriate.
You're actually looking at three different steps on this graph, so ignore the numbers and lines and imagine I just have the dots at this point. Hindsight regret #1, I wasted a good amount of time graphing non-gate areas here, and could have skipped that and just marked where it fell into (false) gates and checked for which one went deepest.
Anyhow, from the dots, I decided to roll with R54 since it had the highest (barely) points.
So next, I graphed 1&2 AL/3@R54
So, keeping in mind assumption #2, I thought I had two pretty obvious gates at L3 and L15, and what I imagined to be injection-mold seam gunk in the 45-70 range, but didn't throw out L48 and L61 yet. Since I didn't have a whole lot of confidence in w3, I ran these peaks against each of the gates on w3 (the numbers under my gate marks on graph 1 there) and you can see I got the most movement on all four peaks against R7. At this point I also thought it would be good to check the edges of the false/gates on w3 and find the true centers, hoping one of the gates measured wide or different. R7 was the only gate that was centered on a whole number, so I felt like that backed up R7 as the true gate.
So now, since I was set on R7 instead of R54, I re-graphed 1&2 AL/3@R7
I couldn't see L3 from graph 2, but L15, L48.5 and L61 were still there... and a new gate-like peak at L25 appeared. So now I've got 3 good looking peaks and two weird looking peaks on wheels I was sure didn't have false gates. Here I wasted a bunch of time trying combinations of these 5 numbers and R7 (assumption #3) with no joy. This, of course, didn't make any sense to me at all, and it was getting late so I called it a night and came back to it the next day.
Day 2
I figured the next proper step was to hi/low test the five peaks I found in graph 2 and 3, however I could see the standard +/- 10 routine wasn't going to work because 3 of my potential numbers were right about 10 digits apart. So I picked a low point on the graph away from anything interesting, and tested each peak against L90. Still thinking L48.5 and L61 were junk readings, I was almost sold on L3 for w1 and L15 for w2, but they didn't open anything, so I tried L48.5 just to be thorough (was feeling a little lost at this point), and WHAM, it dropped almost .2"! I thought I had it, then it still didn't open and I thought "how can it move that much and not open?" I went ahead and checked L61, and it moved almost as much as L48! All of my movements before had been at best .005", so I knew I was on to something... but I was confused as hell... I couldn't see why anything could move that much with one wheel at 90, the lowest of all points on my graph, and how could L48 and L61 both be on the same wheel? Smoke break...
L3 and L15 still looked pretty enough I was convinced they had to be something, so I ran them on w1 against L48 and L61 on w2 and w3@R7. w1@L3 gave me .180" movement on both, so I thought maybe it was time to recheck the w3 gates, which is what you see boxed-in on the bottom left of graph 3. Everything measured nearly exactly the same except R42, which moved considerably further, so finally I had my w3 number @R42. L61 looked really good for w2, as did L48.5, so I wasted a bunch of time trying combinations against those again (back to assumption #3) to no avail, and went out for a nice long dinner break.
The only thing I could think to do next was to graph w1 and w2 separately, because, frankly, I was even more confused than before. In hindsight (told ya) I should have just done this instead of trying combinations and getting tired and frustrated, but I digress...
So I start my 4th graph 1AR/2@L48.5/3@R42 (why did I pick 48.5 instead of R61? I dunno...)
Enlightenment... False gates all around w1 (the little down-arrows on the graph were around .200" below my zero). Seriously, assumption #2 kicked my ass. Now I'm guessing w2 has the same, and nothing left to do but graph it, too... but I'm dead tired and decided to give in for the night and start again in the morning.
Day 3
Coffee in hand and a clear head, I set out to graph wheel 2 in case I was wrong about one of the other number choices. R25 looked really good on Graph 4, so Graph 5: 1@R25/2AL/3@R42. Turns out trying wheel 2 in a RLR combination is pretty quick work, you can stick w1 and just bounce back and forth between w2 increments and w3, so all of about 3 minutes later...
I hit L72 and the damn thing moves all the way... Open at last! I laughed, then I called it dirty names like some kind of tough guy, then I just stared at it for like 10 minutes... It was the most beautiful cheap-ass open safe I've ever seen.
The After-Party
So, here's what she looks like under the pretty dress:
The handle moves that small silver plate, which pushes the top end of a long piece of U-shaped sheet metal (I'm not gonna call it angle-iron, cuz it's sheet metal) that pushes the bolts out the edge of the door. There's quite a bit of flex in that, and the "grease" they used on those bolts was surprisingly sticky. Really not impressed with that design at all... in fact, there's a tiny bend in that bar right around the middle bolt already. I'm gonna have to make some kind of reinforcement bracket for that. The pink/black tetris puzzle is drywall pieces glued edge-to-edge to fill the front door area for "fire protection." I guess they just use whatever scraps they have laying around...
Here's a closer view of the wheel stack, which you can clearly see is NOT made of plastic, and has false gates on all wheels. Assumption #2 couldn't have been more wrong.
Some additional notes, in case you get to mess with one of these:
• There is about 1 increment of play between the spindle and the drive wheel
• Looks like the combination is set with a pin that's been squished a bit like a rivet, so changing the combo might be tricky... haven't taken it apart that far yet to say for sure.
• w3 is roughly 3.035" dia., w2&1 are visibly smaller at 2.950" dia.
• not sure it matters, but false gates are the same (relative to true gate) on w2 and w1. False gates on w3 are spaced differently so only 3 of 7 are in the same place as 1&2.
• If you get one with a springy handle, it's probably the lower bolt stuck part way putting inward pressure on that crappy bar, which acts like a spring and will initially seem like the dial is locked. A little counter-clockwise pressure on the handle will release the dial and a bit of rattling might help that bolt move the rest of the way to the closed position. We have another of these at work that has this issue (which I'll be trying to open in a few days), and after studying mine I'm fairly certain that's the case. When closing the bolts, that lower one will make a delayed thump as it lags behind the others.
If you're still reading this, you're a wonderfully patient person... I feel like there's at least a dozen things I could have done (or not done) to save time and frustration thru this all, and really hope you'll tell me all about them. Thanks for following along!