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ChemicalRobot's Machined Cut-Aways

PostPosted: Sun Dec 11, 2011 5:14 pm
by ChemicalRobot
So I'm trying to learn the tricks to this, so bear with me a bit. I'll be posting my cutaways that work. Hopefully in time I'll be able to present better and cleaner ones.
I will post photos on a regular basis whenever I complete one.

Cutaway #1:
A Schlage 5-pin cylinder. Being my first attempt I'd say it isn't terrible, but it's far from perfect. The shear line is somewhat visible on this one, but the last pin is hidden unfortunately.
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Cutaway #2:
A 6-pin Corbin-Russwin I got from Selim a few months back. Has security pins and you can see the whole shear line.
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Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Sun Dec 11, 2011 7:17 pm
by Oldfast
Very nice! I am SO looking forward to more!!

Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Sun Dec 11, 2011 7:24 pm
by jruther2
Great stuff Chem! Looking forward to seeing all the stuff you do.

Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Sun Dec 18, 2011 3:24 pm
by ChemicalRobot
Here is my most recent one that I made from a lock that I got from selim's care package. I tried to go for a much more "skeletal" look on this one. It is missing the pins in the 6th chamber right now because it is a 5-pin key and I have no extra 6-pin keys.

I'm still learning what I can get away with (in regards to cutting depth) but it's starting to come along.
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Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Sun Dec 18, 2011 4:47 pm
by nhoj_yelbom
looking good

Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Mon Dec 19, 2011 11:33 am
by mech
wow thats great work buddy! im waiting on my xmas gift to have a start at this (tools)

what did you use to cut away the major brass? dremel? file?

either way looking great :)

Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Mon Dec 19, 2011 1:11 pm
by Riyame
He has a mini mill. ;)

Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Mon Dec 19, 2011 5:26 pm
by spanky2313
Good job they look great

Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Tue Dec 27, 2011 1:48 pm
by ChemicalRobot
Had plans to post more this past weekend but all of my >1mm end mills are snapped. More are on the way though.

Re: ChemicalRobot's Hand Made Cut-Aways

PostPosted: Tue Dec 27, 2011 6:13 pm
by thelockoutguys
i need your adress to send locks

Re: ChemicalRobot's Machined Cut-Aways

PostPosted: Sun Jan 01, 2012 5:15 pm
by ChemicalRobot
Most recent one here. First time cutting the plug also. I'm starting to learn some nice tricks to make it go more smoothly :)

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It isn't perfect, but it's probably the best one I've done so far. I'll probably re-cut the shell since I messed up a bit on the 6th pin chamber. We'll see.

Re: ChemicalRobot's Machined Cut-Aways

PostPosted: Sun Jan 01, 2012 5:19 pm
by selim
those look wicked Chem. , better every time !

I hope to get one or two of them, keep up the good work. - - :drool:

Re: ChemicalRobot's Machined Cut-Aways

PostPosted: Sun Jan 01, 2012 5:32 pm
by Oldfast
DAMN those are lookin' nice!

Re: ChemicalRobot's Machined Cut-Aways

PostPosted: Sun Jan 01, 2012 7:10 pm
by ChemicalRobot
Thanks for the nice words, guys!
I cut a new shell for it, so now it's much more precise and free of wrong cuts. Still needs some emery cloth taken to it, but other than that it's done.
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Re: ChemicalRobot's Machined Cut-Aways

PostPosted: Sun Jan 01, 2012 8:44 pm
by Oldfast
Man o man! I don't think you can take much more out of a lock and still leave it in a functional state! That's beautiful!! Keep it up & PLEASE keep sharin'