Fri Apr 24, 2020 7:05 pm by 6275LA
I believe typically single sided cutters are 45º. When cutting keys that have 45º cuts (like Corbin), you can cut them with the depth keys and then put it backwards in the jaw and clean up the other side of the cuts (carefully) with the cutter. Very convenient and quick. I do it when cutting Corbin with depth keys.
I do a lot of Sargent keys as well, and my 45º cutter gives me problems, especially with a low cut followed by a high cut when duplicating. I have considered getting a double sided cutter which has an angle less than 45º (and an appropriate stylus) but I have never gotten around to it.
My main problem is duplicating factory Sargent keys when there is a low cut followed by a high cut. I'm not talking about near-MACS, but lets say a 8 followed by a 4 or a 3. The stylus "bottoms out" on the next cut ramp before completing the flat part of the cut, and as such, the copy has a short bottom on the low cut, preventing the pin from making proper contact. The workaround for now is that I use my key gauge and fix them with depth keys. Usually works reasonably well most of the time. This is on an old Ilco 025 duplicator.
I have used a double sided cutter on a borrowed machine to cut Sargent keys by code with depth keys and it seemed to work reasonably well, although with Schlage, Yale, Corbin, etc. you might have too steep angles for proper operation. Long term, I would like two duplicators : one 45º and one double sided cutter.