Sun Jan 24, 2016 4:19 pm by MBI
After doing a brief stint as a UPS truck loader, whenever I'm shipping something particularly valuable or fragile here's what I do:
-Pack it VERY well with lots of good packing materials (not just air pillows) so the contents can't shift.
At all.
Put a layer in the bottom of the box before the stuff you're shipping.
Make sure to tuck peanuts into every nook and cranny as you fill the box with the stuff you're shipping.
Once it's all full, give it some light shaking/vibrating so small voids you missed will fill in with peanuts.
Slightly overfill it with packing peanuts on top, so you have to lightly compress them when you close the lid.
-Tape all seams (including the corner one the mfg glued during assembly) AND all edges/corners.
-Put a belt of tape all the way around the middle of the box on each axis (three axes, in case you're counting) so the ends of the tape overlap each other. This will ensure every flat side has tape across it in two directions, making a "+" sign. This is to prevent bursting in case of being dropped from a high level or if it's crushed. And to reinforce all the other tape.
-Put the name and address of the recipient on the box with a felt tip marker. Put clear tape over the address so it won't get messed up if it gets wet. This is just your inner box. The address is in case the outer box is caught in sorting machinery and torn off, so they can still get this inner box to the destination. I've seen boxes not only get caught and punctured, crushed or mangled, but completely torn to pieces to the point there wasn't a whole lot left to even tape back together to try to rescue the contents and send them on their way.
-Now you take that box and you put it inside another sturdy cardboard box. Make sure you have packing materials between the two boxes on all sides so that if anything punctures the outer box, hopefully it won't reach the inner box.
-Tape that outer box in pretty much the same way as the inner box. Some folks I know recommend gluing the flaps down, but I haven't found it to be necessary if you follow all these other steps.
-Make sure any old shipping labels, bar codes, etc are FULLY obscured or removed. Some people will reuse shipping boxes, which is awesome and great for the environment, but if a loader in a hurry scans the wrong barcode it might take a while for your package to get to the right place, assuming it ever makes it.
-Apply your shipping label and postage, once again putting a piece of clear tape over just the recipient's address.
And that's about it. Or at least all I can remember right now.
Yeah, it takes some time and effort, but so far I've never had a package lost or damaged while doing this.