THIS threw me for a loop...
Take a look at this picture.
Notice that the dialing index is substantially wider than the increment marks on the dial, probably a full 1/4 increment wider. It's easy to see in this picture because it's zoomed in, but not as obvious when you're spinning the dial.
My wife and official combo change beauty estimates that before I mounted this lock, I had somewhere between 75 and 100 openings on my three other locks. On each one of those locks, the dialing index is exactly the same width as the increment marks on the dial. When I take readings, I look for the increment on the dial to be deflected either to the left or right of the dialing index and measure accordingly. I measure in eighths of an increment. It's always worked great.
On this dial, there is 2/8 of slop built into the dialing index. Or rather, my brain didn't register the 2/8 difference in the dialing index, so I wasn't seeing ANYTHING! It just so happens that the contact area lines up with 98 and 6 pretty solidly, so any indication within the dialing index itself was completely ignored by my brain.
I spent hours throwing everything I could think of at this lock and came up with nothing. After sitting and staring at the lock, I noticed that the change index was narrower than the dialing index, which led me to the discovery that the dialing index was wider than the increments. I took some readings using the change index and BAM! My first gate jumped off the dial. I checked the dialing index and yep, the indication was there, but it was hidden in the dialing index and I wasn't experienced enough to see it.
PAY ATTENTION!!
Every lock is different, and something that works on one lock might not work on a different lock. More importantly, don't take anything for granted. I was confident in my skills, but it wasn't my skills that betrayed me. It was my expectation that I would see something the way I've always seen it in the past. I kick myself for not noticing this sooner.
Every now and then the curve steepens.
Happy spinning!
-Mike